UDiTH enables smarter, safer, and more productive operations. By unifying asset data, strengthening shift communication, and embedding MoC and IoT insights, UDiTH helps industries improve OEE (Overall Equipment Effectiveness), reduce costs, and train a future-ready workforce.
Plan, track, and execute turnarounds with confidence—powered by UDiTH.
The challenge
Industrial facilities face rising operational risk:
- Assets are aging (average plant age >30 years).
- Frequent undocumented changes create gaps between as-built and as-documented.
- A looming retirement wave risks losing up to 60% of workforce knowledge in 3–5 years.
- Younger generations expect modern, digital tools and training.
Companies need to reduce costs, retain knowledge, improve reliability, and modernize operations—without compromising safety.
The UDiTH solution
UDiTH embeds operations into a connected digital twin ecosystem:
- Unified data access: Integrate SAP, Oracle, Shiftconnector, SharePoint, and more into a single hub.
- Communication & handover: Improve shift-to-shift and crew-to-crew collaboration with visual workflows.
- Work planning: Streamline preparation with instant access to job data, risk assessments, and visualized procedures.
- Operational efficiency: Reduce searching and walking time by linking assets directly to tasks.
- Training & onboarding: Use 3D models, simulations, and animations for lockout-tagout and operational practices.
Relevant UDiTH capabilities:
- Reports: Generate operational reports and KPIs directly from 3D models or P&IDs, with clear traceability to the underlying data.
- Sketching: Create lightweight designs or process sketches in 3D or P&IDs to support operations and planning or capture as-built status for further processing.
- Markups: Add quick annotations and comments to highlight issues or clarify procedures in models or documents.
- CoTrack: Manage shift handovers, task assignments, and operational changes in structured, traceable workflows.
- Historian insight: Monitor live plant data from IoT sensors and detectors for predictive insights and anomaly detection with 3d integration.
- Custom apps & connectors: Extend operations with tailored dashboards or integrations into systems like Power BI.
Benefits & KPIs – measurable impact
Higher Productivity: Unified data access and faster communication → 1–3% productivity increase.
- Cost Savings: UDiTH helbs save costs through improved OEE
1% OEE gain reduces maintenance costs by ~10%. - Knowledge retention: Digital twin preserves know-how as experienced staff retire
Up to 60% of expertise safeguarded. - Faster decision-making: IoT Historian insights and MoC workflows help resolve issues faster
Decision cycles shortened by 40-60%. - Smarter work planning: Reduced walking/search time and visualized procedures.
Job preparation times cut by 30-35%. - Future-ready workforce: 3D training & simulations accelerate onboarding
Onboarding time cut by 30-50%, fewer incidents among new staff.
