Commissioning marks the transition from construction to operation — a complex phase where schedules are tight and mistakes costly. UDiTH supports commissioning teams by visualizing systems, structuring workflows, and connecting tasks to the digital twin. This reduces manual effort, speeds up handover, and ensures a safer, more reliable startup.
The Challenge
Commissioning is often underestimated:
- Multiple disciplines need to align on system completions, flushing, leak tests, safety checks, and documentation.
- Traditionally, tasks are tracked across spreadsheets, paper markups, or copies of engineering documents.
- Inconsistencies and missing updates create delays and errors at the very moment when time pressure is highest.
The result: additional rework, compromised safety, and costly startup delays.
The UDiTH Solution
UDiTH integrates commissioning into the digital twin:
System Completion
Define and visualize commissioning systems directly in the model, across all relevant documents.
Data Integration
Connect engineering data, tags, equipment, and test records in one environment.
Workflows
Use UDiTH Toolkit to assign, track, and close commissioning tasks across teams and contractors.
Transparency
Commissioning status is always up to date, reducing manual markups and rework.
Safe Startup
Digital documentation ensures all tests, isolations, and checklists are complete before handover.
Relevant UDiTH Capabilities
UDiTH Toolkit
Manage commissioning tasks, workflows, and approvals.
Historian Insight
Use live IoT data to validate and monitor system performance during startup.
Sketching
Define commissioning boundaries or simulate modifications directly in 3D or P&IDs.
Markups
Add quick annotations to highlight issues in models or documents.
Reports
Generate reports for commissioning and handover in UDiTH, with easy Excel export.
Custom Attributes & Apps
Define commissioning systems or extend UDiTH with dashboards and project-specific workflows and automations.
Benefits & KPIs – measurable impact
- Faster System CompletionSystems, tags and test packs are defined and visualized directly in the model.Time to prepare commissioning packages reduced by up to 30%.
- Real-Time StatusLive commissioning status per system replaces manually maintained tracking lists.Status reporting effort reduced by 40–60%.
- Fewer Open Punch ItemsPunch lists and test records are linked to 3D objects and P&IDs.Open punch items at handover reduced by 20–30%.
- Faster HandoverComplete digital documentation is available per system.Handover documentation compiled up to 50% faster.
- Safer StartupTests, isolations and checklists are verified digitally before startup.100% traceable sign-offs for tests and isolations.
- On-Time StartupFewer late surprises thanks to transparent progress across all disciplines.Startup delays reduced by up to 20%.
See UDiTH in action
Talk to us about your plant, or explore the digital twin in our online demo.